CALIBRATION EQUIPMENT


TORSION MEASUREMENT
Types:HP-100
Brand:HIOS
Origin:Japan
Function:test torsion
ROHS MEASUREMENT Types:GY-MARS/T
Brand:Jingguo yi
Origin:Beijing

ROHS MEASUREMENT Types:EDX3000B
Brand:SKYRAY
Origin:Shenzhen

LENGTH MEASUREMENT Brand:Cheng liang
Origin:Cheng du
Specifications:60、50、20、10、5(g)


Quality Assurance Centre Profile

The Quality Assurance Centre, comprising two separate departments:
1. Quality assurance and quality control. And it contains calibration, laboratory, aftersale processing, SQE,etc quality management and control.
2. Quality control is for incoming parts, processes, and eventually (delivery) three stages of quality control and inspection departments.

Talent Show
The quality assurance center ,comprising a group of young and professional quality management personnals, College or above degree is about 40%, secondary and high school degree is about 60%, and quality control deparment also owns some people that engaged in quality related work for 8 years.

Professional Skills
We use SPC statistical process control and management,MSA,QC old and new seven gimmick to do the quality control. We use 8D gimmick to improve aftersale analysis ,foremore, we can implement it correctly and do prevent. Quality control personnels from incoming to eventually undergo strict professional training, Familiar with the knowledge of product quality characteristics and professional skills. We adopt scientific experimental design and test to ensure the quality of products and life.

Environmental Commitments
With the international environmental standards, our company is responsed to the international environmental conventions, quality assurance centre introduces two ROHS tester, it takes quality control on our product and commitment all customers of “no use of banned substances”. The developers of our company is looking for new product changing produce from PVC to Halogen-free Gradually, and comprehensive import control of REACH in june,2009 for the purpose of protect the green earth !

Supplier Management
Manufacturers management conference
(Covers engineering technical requirements,environmental protection product quality,product characteristics and purchasing management)

Quality News in 2009
1.Completed and passed the annual audit of Eleven , jianshun, zhi sheng , RK customers in March.
2.Completed and passed the annual audit of Heqin company in April.
3.Imported REACH regulations comprehensively in April and execute SVHC control test, completed control in June.
4.Completed and passed the annual audit renewal of FOXCONN company in May.
5.Completed and passed QPA annual net system of ASUS in May, Audit self-evaluation.
6.Completed and passed Audit self-evaluation net system of wei chuang company in June.
7.2nd management review after QC080000 management system certification in June, constantly perfect system operation.
8.We execute SPC statistical process control and management in July.
9.We will import halogen-free requirements in December.

Engineering department introduction


TUNGLI ELECTRONIC has research and development divisions totaling more than 50 personnel located at both the Taipei head office and the production facilities at LIWEI (Dongguan) ELECTRONIC providing a high quality service to meet the exacting demands of customers with the company concept of “Service care and innovation” and strive to constantly improve the value of the service, paying close attention to current and developing industry trends. We pride ourselves on our sustained efforts in the field of technology research and development, our academic specializations and discreet confidentiality.

At present the main telecommunication products cover countries worldwide such as: Argentina, Australia, Austria, Belgium, Brazil, Columbia, Slovakia, Denmark, Finland, France, Germany, Greece, Holland, Hungary, India, Italy, Japan, Korea Poland, Saudi Arabia, South Africa, Sweden, Switzerland, U.S.A and the United Kingdom. All products have specific country quality assurance and authentication to meet the strict requirements of safety and environmental protection. Furthermore to meet the flourishing demand of the audio-visual market in recent years products have been developed in related cabling types such as USB, HDMI, and RCA to meet required market demand.

With reference to the ongoing demands our company has seen for products to support green environmental issues we are developing solar panels here in Taiwan for commercial and residential use. In cooperation with one of biggest Taiwan solar panel manufacturers we are developing solar panels system design and installation to meet rising consumer needs.

Education, Training and Skills of Team Members

The main engineering team are graduates in the fields of mechanical, electronic, and mathematics They all come from famous local schools of education including Nanchang university in Jiang’xi province, Wuhan university of electronic science and technology, Sichuan university of electronic science and technology, Foshan university in Guangdong province, Xiangtan college in Hunan province and Jiangxi college to name but a few. In total they have accumulated many years of practical experience and possess a wealth of knowledge and expertise in the various fields engineering.

Organizational Framework



Cable R&D division:
Engage primarily in the development of network and communication products such as USB, HDMI, RCA and concentrate on the development of products to new specification and standards. We provide prototype and specific OEM/ODM designs to customer specifications and requirements.

ADSL R&D division:
Meet the varying technological requirements of telecommunication products for various countries, through all the phases of research and development, testing, production. Working with our experienced teams we develop the core basis of digital technology products using our advanced and experimental facilities to guarantee the high quality of the technology and products.

Sample production:
We provide fast sample delivery of new development products for customers, with strict quality control on all aspects of procedures of production, test, and inspection to achieve our goal of a 0% defective rate.

Materials control:
Acknowledge and manage the requirements of specified material and drawings, establishing product structure with bill of material (BOM), plan the production line process, draw up SOP criterion, prepare operating instructions, ensure the management of equipment calibration and assist in the smooth functioning of the production line flow.

Production department introduction

Production Department scheduling is arranged and prioritized as required by our planning and production division to suit the specific and individual requirements of customer orders and the required delivery schedule. The specialized technical staff ensures the necessary manpower, machines and QA test equipment are always available to meet the varying and individual requirements of customer orders.

Personnel Profile of the Department
Operators : 600
Automatic production Lines : 30
Line Supervisors : 30
Technical staff : 15
Line Managers : 2
All of the operators are above high school , managers are over junior college, and 5 of them are undergraduate students.
Management staffs are all have 3 years experience of production management.

Workshop Environment Introduction
The workshop is commodiouness , and installing 8 sets of central air conditionings. The air of the workshop is fresh, with water and teacup put in specially area. We clean and aspiration the workshop from the aspects everyday.

Production Machinery Equipment
Vertical injection molding machines : 15 sets
Termination machines : 17 sets
Movable printing machine : 6 sets
Pin insertion machines : 4 sets
Ultrasonic machines : 8 sets
Punch machines (Xiao Jin steel): 60 sets
Pneumatic punch machines : 10 sets
Atomatic cutting machines : 5 sets

Automatic termination machines : 15 sets
Automatic stripping machines : 30 sets
Automatic wave soldering machines : 2 sets

Production Inspection Equipment
Computer inspection equipment (ROIN-RT9000/9001): 30 sets
Universal cable/harness tester: 6 sets
Conduction inspection equipment (TW) : 40 sets
LCR test machine : 2 sets

Production Capacity
USB products : 800K/ month
LAN cables : 2000K/ month
Telephone cables : 5000K/ month
Telephone plugs/sockets : 2000K/ month
ADSL products : 1500K/ month